The last nail in the e-coffin

This week we’ll put the nail in the coffin of any dreams of personal car electrification in the coming years. That may sound drastic, but regular readers of the blog will remember I did my first post on the subject almost two years ago and have followed that up a couple of times, notably last summer, at a time when we were all living in the world where markets were good and Putin was, well not in Ukraine. On one hand things have thus changed in a way which is highly significant notably for EV’s. On the other I came across some really astounding facts a couple of weeks ago, the silence on which is very surprising. But if the media won’t tell you about it, then I guess I will, and although it may sound pompous, I really do think this seals the fate for the worldwide EV roll-out our Western politicians want to see over the coming years. Let’s dig in.

There are around one billion 450 million cars in the world or if you prefer, roughly one car per five world inhabitants (although it rather splits like three in our developed world garages and non in many developing countries). Almost all these cars are powered by a combustion engine, the basic principle of which is identical to the one invented around 150 years ago. That resounding success is of course helped by constant developments and improvements, but even more importantly, by the fact that the fuel needed to power it has been, and continues to be, plentiful. Put differently, had we reached peak oil a long time ago, it’s reasonable to think that the development of alternative fuels would have started earlier.

An E-Type V12 is a particularly fine example of the combustion engine!

The skepticism I’ve long held to our electrical future has nothing to do with the cars themselves (although most, after you’ve pushed the pedal to the metal a few times, are about as interesting as watching paint dry, but that will most probably change as more come to market – maybe). Much more though, this comes from the massive issues related to EV battery production, the less than convincing carbon footprint they have, and the geopolitical implications of where the necessary metals are located. But actually, you don’t even need to go there, because in addition to all this comes the simple fact that there isn’t enough of the materials needed for the electrical future to be realized. In other words, the alternative to the combustion engine is finally here, and it’s not a bad one, but the world doesn’t have enough “fuel” to power it on a massive scale. And yet, whilst concrete plans are drawn up for a ban on combustion engine cars, no one talks about it.

Never ever forget this picture – and apologies for the bad quality.

We’re told we should replace all our traditional cars with EV’s as quickly as possible. Let’s say we’re slightly less ambitious and content with 500 million EV’s as a first step. After all, that’s about 480 million more EV’s than are on the road today and maybe we don’t need all of those 1.45 billion cars going forward (that would actually be a fair assumption…). To supply batteries for that number of cars would require mining a quantity of energy minerals equivalent to about three trillion smartphone batteries. That’s equal to over 2,000 years of mining and production for the latter. And even if that through some miracles were to happen, it would still only eliminate 15% of the world’s oil consumption.

We would of course in addition have to mine whatever is needed for the solar panels, windmills and electrification needs of industry that should happen in parallel. Of course this assumes that all the countries from which we get these metals pose no political or moral issues, and continue to happily supply us with everything we need. No reminder is probably needed that one of the two most important of these countries is Russia which is currently engaged in a war in Europe and actively turning eastwards and away from us. Another one is the Congo, where children work in mines under inhumane conditions to extract 90% of the world’s cobalt production. Lithium on the other hand mainly comes from south America, notably Bolivia, with severe consequences for the local ground water supply.

Lithium extraction in Bolivia. Not really great for the local ground water…

Given however electrification is the chosen and from what you hear, the single way of development, the logical consequence should be to have increased mining high on the priority list. Without that, where are the metals supposed to come from? Of course that’s not what happens, especially not in the Western hemisphere. Our politicians much prefer to travel by private jet to a climate summit (COP 26) in a developing country (Egypt) to lecture other developing countries on their usage of fossil fuels, only to negotiate more oil and mineral deliveries from the same countries when the lights go out. Around 400 private jets brought the dignitaries of this world to COP in October and this year, and as an example, Germany has imported eight times more coal from South Africa than in 2021. So far however, we let the Chinese invest in new mines, preferring not to get our hands dirty.

The hypocrisy is truly hard to believe, But it doesn’t stop here. Few countries have been as vocal about human rights abuses in connection with the World Cup in Qatar as Germany, and emotions were running high when its team wasn’t allowed to wear rainbow armbands during the games in defense of LGBTQ rights. All this didn’t prevent its government from signing a natural gas deal with Qatar for the coming 15 years at the same time as the German team tried to qualify for the quarter finals.

Some of the more than 400 jets that brought world leaders to Egypt at the COP26

This last example serves to highlight a crucial point of which we’ve been reminded a few times already, and will certainly be reminded of many more times this and next year: when energy gets scarce, there’s a risk of people not being able to heat their homes or industry needing to shut down because of lack of electricity, then every single politician will do what it takes to keep the lights on, be it with dirty energy and, as I suspect will increasingly happen, be it in spite of sanctions as well. That’s also when EV’s become more of a problem than a solution.

Let’s summarize the facts that should be obvious by now;

1) We don’t have enough storage or mining capacity to extract the rare metals needed to produce batteries anywhere close to the scale needed for the electrification of the world’s auto fleet. As a concrete number, a single large EV battery pack of 500 kg can require up to 250 tons of earth being moved to produce sufficient ore to extract the quantities of metals required.

2) There is currently (meaning at least for the coming five years) no alternative battery technology to replace our metal-based batteries, and there are no other metals that are as efficient as the ones currently used. EV enthusiasts will often point to cobalt quantities being reduced given how problematic its production is. It is however substituted with nickel, mostly coming from Russia, not with other types of metals. Any other type of metal would make the battery less efficient. And even if you could argue that nickel from Russia is better than cobalt from the Congo, it’s really an improvement on the margin, not more.

You’ve seen the picture before – the mining worker in the Chinese-owned mined in the Congo earns around 3 USD per day. The carbon emissions in the black smoke behind him aren’t verified…

3) There is no reliable way to trace the full carbon footprint of an EV. Estimates vary widely and will continue to do so, and how could it be any different when in some instances you’re required to dig out 250 tons of earth in some of the poorest countries of the world, under conditions we don’t want to know about? No one has even tried to measure the climate impact of cobalt extractions in the Congo, and that’s probably a good thing. However, based on 50 academic studies, the estimated emissions to produce one single EV battery range from eight to 20 tonnes CO2. That’s before it’s been driven a single meter, and the higher end of that range is comparable to the emissions from a conventional car during its full lifetime.

4) In a world where electricity is scarce, EV’s for personal driving will not be prioritized. Here in Switzerland, the government’s energy emergency plan tells us not to use streaming services in times of crisis, or not to wash our laundry above 40 degrees. In the US, California has seen more power cuts this year than ever before. Under any of those scenarios, how likely is it that you’re allowed to charge your EV as much as you want? And when an EV charge is almost as much as filling your tank as has been the case in the UK in some places this year, where’s the incentive?

5) Finally, and although nothing really points at it, perhaps a bit of common decency and morality will come in to the public discussion, pointing to the fact that children in the Congo work in mines under terrible conditions to produce the metals needed for feel good Westerners to drive Teslas. Or that over 90% of the solar panels on our roofs are produced by Uighurs in Chinese prison camps, their only crime being to be Uighur? If fast fashion isn’t the way to go for the clothes we buy, then EV’s most certainly aren’t for our driving!

Therefore, batteries in their current shape or form are not the way forward, and current electrification plans for our auto fleet simply won’t happen. That doesn’t mean that the combustion engine in its current form will be there forever though. That’s however a story for another day. Until then, enjoy your conventional car – as long as you do, you’re doing the world a service!

EV’s don’t save the climate – far from it

“They should all buy an old Defender instead – no car is more sustainable given none has even close to the same lifetime,” laughed the guy next to me at a dinner party quite a few years back. Electric mobility was still young and our discussion had been on Tesla and the future of EV’s in general. In my first post for the year I promised to write less about EV’s going forward as this isn’t the main point of interest for you, dear readers. I will stay true to that promise but before closing out, I actually feel the need to set the record straight on a few things related to electric mobility and sustainable transportation, that somehow never make it into the headlines. All that glitters is not gold, a saying that is definitely applicable to EV’s, but where hard facts are often surprisingly difficult to come by. I’ve tried and suggest we look behind the glossy ads at some facts on electric cars before moving on to happier topics!

The older a car is, the more sustainable it becomes, so this is unwise…

Let me start by saying that I have nothing against EV’s. It’s an interesting technology with far greater efficiency than traditional petrol (3x) and diesel (2x) engines. The immediate and permanent torque is a thrill everytime you experience it, and battery research is progressing fast, with the first solid state batteries perhaps hitting production in 3-4 years. This would be a further boost to the whole EV market given the far greater efficiency and shorter charging times. That’s all great. The issue however is that EV’s are marketed in ads with blue skies and green pastures as the clean alternative to petrol cars. Unfortunately, that’s not true – and quite far from it.

Polestar, Volvo’s EV company, did something very unusual a few weeks ago. They came out and told the world how many kilometres the electrical Polestar 2 needs to be driven to achieve a CO2 advantage over a regular, petrol XC40. The issue comes from the fact that whereas the two cars are similar in construction, producing the battery pack in an EV is a real CO2 bomb. The Swedish Environmental Agency has calculated that a mid-sized car battery pack, such as the one you find in a Polestar 2, causes around 17.5 tons of CO2 emissions during its production, which, as Volvo reported, is equivalent to roughly 78.000 kms in a petrol XC40. So in other words, only from then onwards are you actively contributing to lower CO2 emissions. In a Tesla or other EV with a larger battery pack, the number is even higher. Conservatively assuming 100.000 kms and looking quickly at the 165 Model S currently for sale in Switzerland, only 20% have more than that on the clock, meaning 80% are in other words still in “CO2 deficit” as compared to traditional cars. By the time most of them reach the required mileage, they will have changed owners once or twice.

A Model S battery pack with a total of 15 modules

So far, this is all based on the assumption that the electricity you charge your EV with is clean, so that no further emissions are caused once the car hits the road. That of course depends on where you live. Here in Switzerland where roughly 60% of energy comes from water and around 30% from nuclear (with in other words less than 10% coming from renewables), it usually is. The same is generally true for the Nordics and France, a champion of nuclear power (71% of the energy mix) and renewables (23%). In the US, more than 50% of electricity still comes from fossil fuels and in Germany, while the mix includes a whopping 46% of renewables, there is also close to 40% of coal and natural gas (and where exploration of the latter is currently causing a little-discussed environmental catastrophy in Siberia…). The reason for this is Germany’s decision to close nuclear plants, something many other European countries have decided to do as well in the coming years. In some rather large countries therefore, being sure the electricity that goes into your EV is clean is not a given, and will be conditional on your country investing a heck of a lot in renewables over the coming years. Germany’s “Energiewende” has so far cost north of EUR 500bn and has still not managed to lower total emissions, so this will take time – and money.

This would be a really clean, but not very efficient, energy source…

Next to emissions there is also the really dark part of the story, namely metals and other materials of the battery pack. In terms of environmental concerns the two really problematic ones are graphite and cobalt. 54 kgs of graphite go into every Tesla Model S, typically produced in China, but no one can tell you the environmental impact of its production as there are no conclusive studies on this. That itself is rather noteworthy, but those having looked at it all seem to agree that it’s a pretty dirty business with significant emissions of various bad stuff. As for cobalt, we all have a few grams of it in our mobile phones, but in a typical EV there is 5-10 kgs. Looking just at Tesla’s production of around 500.000 EV’s in 2020, that’s a whopping 2.500-5.000 tonnes of cobalt for the cars built in 2020 alone, usually originating in Congo, one of Africa’s poorest countries that makes up 60% of global cobalt production, with Chinese mining companies being the largest operators. The human cost of these mines has been highlighted many times, as has the pollution of water systems, displacement of villages and miserable working conditions. It’s a very sad story, unlikely to change in the short term.

A cobalt digger in Congo, Not a picture you will see in an EV brochure (Source: Washington Post).

Traditional cars pollute and our efforts should no doubt focus on reducing all types of emissions (CO2 and other) of the transportation sector. EV’s are however not the simple solution they are portrayed to be. As per today, from an environmental point of view, a large majority of EV drivers would have done the planet a greater service had they bought a conventional, used car, and that will remain the case for quite some time. As the world moves towards more renewables, electric mobility will improve on the whole, but without fundamental progress to our battery technology, some serious issues will remain. Therefore, as an example, it’s a bit sad how little alternative, clean technogies such as fuel cell / hydrogen cars are discussed.

Until we get there, don’t buy the old Defender my table neighbour suggested, as that generation of diesel engines is quite a dirty bunch. Do however by yourself a relatively modern used car and for some of the money you save, a good bike for shorter transport. It will both be better for the planet than a new EV, and also contribute to your fitness while saving you quite a lot of money!